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Hychem SL20 — Premium, self-levelling epoxy topping

Product description

HYCHEM SL20 is a 100% solids, self-levelling epoxy flooring system. It is impervious and designed to provide an easy clean, hygienic, smooth seamless floor. SL20 has high mechanical strength and excellent chemical resistance. It is recommended for use as a heavy duty floor topping (2-4 mm) system for protection of concrete floor surface subject to heavy loads, chemical attacks and where maintenance of a clean, hard, smooth floor finish is important.

Typical applications

  • Pharmaceutical manufacturing plants
  • Electronic assembly plants
  • Hospitals
  • Warehouse / Logistics centres
  • TV studios
  • Laboratories Retail showrooms

Features and benefits

  • Chemical resistant – resists dilute acids and alkalis, aliphatic solvents and commercial cleaning agents
  • Oil resistant – withstands vegetable oils and animal fats.
  • Abrasion/impact resistant – hard wearing and durable.
  • High strength – 95 MPa compressive strength.
  • Highly flowable – will self-level to a flat finish. Smooth/glossy finish – easy to clean and maintain. Excellent adhesion to concrete and most other coating or topping systems. Low/no dour – does not taint food. Non-flammable – no fire hazard.

Application guidelines

Summary from the data sheet — follow the PDF on site.

Surface preparation
  • Concrete substrate shall be firm, clean and dry with a compressive strength of 25 MPa and surface tensile strength of 1.5 MPa minimum.
  • New concrete must be allowed to cure for a minimum of 28 days.
  • Repair imperfections (holes and cracks) with an epoxy patching compound such as Hychem GP where necessary.
  • Remove surface laitance, contaminants, coating, curing compound and all weak and loose materials.
  • Prepare concrete surface by Diamond Grinding, Scarifying or Captive Shot Blasting to provide the appropriate surface profile for optimum mechanical keying.
  • Where the surface is quite uneven, apply a skim coat of Hychem

GP slurry for cost effectiveness in rectifying the sub-floor and to achieve the desired quality finish.

Priming
  • The prepared surface must be primed with Hychem GP at a rate of 4 to 6 sqm/litre to ensure that no air holes remain. Highly porous surface should be doubled primed.
  • Allow Hychem GP to cure for 12 to 16 hours but not more than 24 hours otherwise re-priming will be required.
Mixing
  • Mix Hychem SL20 liquid components (Resin and Hardener) together using a helical mixer at a speed of 500 rpm until the mix becomes homogeneous (1 to 2 minutes should be sufficient).
  • Product must be mixed slowly to avoid aerating.
  • Add 12 kg of Silica 60G (or equivalent) to the 12 litres of SL20.

Mix slowly until a smooth uniform consistency is achieved. Move the mixer around from side to side and top to bottom and scrap the sides of the mixing vessel to ensure thorough mixing.

  • In colder weather it may be beneficial to reduce the amount of aggregate but consult a Hychem representative first.
Applying
  • Pour the wet mix on the floor. Spread over the floor area using a pin rake or notched trowel set at a pre-determined thickness.
  • Ensure to maintain continuity of wet material between pours.
  • Roll the surface with a spike roller to remove entrapped air.
  • Allow to cure for 24 hours before exposing to foot traffic.
  • If a non-slip finish is required, apply a coat of Hychem SF20FG.

Allow to cure for 12 to 16 hours before exposing to foot traffic.

Clean up

Xylene can be used for cleaning tools and equipment before the mixed compound begins to harden.

Packaging
Neutral
Kit size Colour Packs Required
11.25 Lt 1 x 0.75 Lt
Colour
Kit size Colour Packs Required
12 Lt N/A

Silica 60 G is supplied in 25 Kg bag.

Coverage

The 12 litre kit when combined with 12 kg Silica 60G will yield approximately 16.5 Litres.

This will give a coverage of 5.5 sqm/lt at 3mm thick.

Shelf life

12 months from date of manufacture, stored under shelter at 25ºC in original un-opened container.

Field support

Field support where provided, does not constitute supervisory responsibility. Suggestions made by HYCHEM either verbally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they and not HYCHEM are responsible for carrying out procedures appropriate to a specific application.

Customer responsibility

The technical information and application advice given in this publication is based on the best information available at the time of print. As the information herein is of a general nature, no assumption can be made as to the product suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than those required by Commonwealth or State Legislation.

The owner, his representative or the contractor is responsible for checking the suitability of products for their intended use.

Temperature and humidity

Epoxy products are sensitive to the prevailing temperature and humidity at the time of application.

  • High temperatures will shorten the pot life and application may become difficult due to insufficient time being available to lay the product.
  • Low temperatures and high humidity will result in the epoxy reacting with moisture to produce a white powdery finish. The tendency to surface whiten depends on the hardener being used and is a common ocurrence at temperatures below 16 degC. The use of epoxy coatings below 10 degC is not recommended as this blooming effect can generally not be prevented at temperatures below this point.
  • The white surface finish does not affect the structural strength and on site performance but can affect the adhesion of further surface coats.
  • Chemical spillage of acids and sanitizing agents may attack the pigments used in the coating and result in discolouration.
  • Differing epoxy products have differing resistance to chemicals, always ensure that the correct product is chosen for the service environment to be encountered.
Safety precautions
  • Wear gloves, eye protection and overalls during mixing and application.
  • Ensure there is adequate ventilation and avoid breathing the vapour.

Physical properties

Physical properties for Hychem SL20
PropertyValueUnit / method
Solids content100%
Pot life25 Mins
Mix ratio by volume2 : 1 (Resin: hardener)
Tack free time8 hrs
Cure timeFoot traffic – 24 hrs; full cure – 7 days
Compressive strength95 Mpa
Hardness75 Shore d
Early water resistance24 hrs
Recommended thickness2 to 4 mm

Chemical resistance

Highly resistant even in constant exposure situations

ACIDS Rating ALKALIS Rating OILS MISCELLANEOUS SOLVENTS
Acetic 10% Ammonium 20% Crude oil Antifreeze Toluene
Citric 5% Potassium 20% Mineral oils Brake fluid Turpentine
Hydrochloric 20% Sodium hydroxide 20% Motor oil Gasoline White spirit
Nitric 10% Vegetable oils Jet fuel Xylene
Phosphoric 20% Fats Skydrol
Sulphuric 70%

Questions about Hychem SL20

Is SL20 suitable for pharmaceutical plants and laboratories?

Yes — both are on its list of applications. It is impervious, seamless and easy to clean, and resists dilute acids and alkalis, aliphatic solvents and commercial cleaning agents.

How thick is it?

2 to 4 mm, self-levelling, with a compressive strength of 95 MPa.

How long before the floor can be used?

Foot traffic after 24 hours; full cure after 7 days.

Where is Hychem SL20 used?

Hychem SL20 is used for: Pharmaceutical manufacturing plants; Electronic assembly plants; Hospitals; Warehouse / Logistics centres; TV studios; Laboratories Retail showrooms. See ESD flooring for electronics and data centres, Hospital and public building flooring, Pharmaceutical and cleanroom flooring.

Where is the Hychem SL20 data sheet?

Download the Hychem SL20 technical data sheet (PDF). For the safety data sheet, request it and we send it the same day.

Who installs Hychem SL20?

Hychem SL20 is supplied by Hychem and laid by an approved applicator from our national network — jobs of any size, in every state. How supply and installation works.

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